Scientists uncover molecular trigger that turns liquid spider silk into one of nature’s strongest fibers
鶹ýӳ researcher Greg Holland calls the finding the “missing link” between the liquid and solid stages of the substance. The chemistry is surprisingly complex.

Nearly a decade ago, 鶹ýӳ professor of analytical and physical chemistry Greg Holland helped reveal one of nature’s quiet marvels: how spiders store massive amounts of silk protein in their bodies without it tangling into a useless mess. Now, Holland’s team and collaborators from King’s College in London, have uncovered another crucial piece of the puzzle.
“Spider silk is called a ‘holy grail’ of sustainable materials because it’s stronger than high-tensile steel by weight, tougher than Kevlar, and yet made by spiders at room temperature and pressure using only water, salt and protein as the ingredients,” Holland said. “There are no harsh chemicals and it’s an extremely low-energy process.”
The new study, published in December in , builds directly on 鶹ýӳ-led work highlighted in 2018, when researchers first showed how spiders safely store silk proteins inside their glands. That earlier research revealed silk proteins cluster into tiny, droplet-like assemblies.
“That storage state is incredibly important,” Holland said. “They synthesize these proteins at very high concentrations, but they can’t fibrilize inside the spider’s abdomen — that would be terrible.”
Holland teaches in the of 鶹ýӳ's . The latest study picks up where that work left off, explaining what happens next as silk begins its transformation from liquid to solid.
“For years, we knew spider silk proteins phase-separated into droplets before becoming a solid fiber, but we didn’t know how that transition actually starts at the atomic level,” Holland said. “This study shows that phosphate triggers arginine and tyrosine to form strong cation–π interactions. It’s the missing link — the intermediate step — between the liquid and solid stages of silk formation.”
In simple terms, Holland describes these interactions as molecular fasteners. They bring silk proteins together in the right way and at the right time. As the proteins travel through the spider’s spinning duct, changes in flow and acidity further align and strengthen these structures, transforming the liquid proteins into solid fibers.
“Our study shows that a key early step is that certain amino acids — arginine and tyrosine — act like molecular stickers,” he said. “They help the proteins condense into droplets and start forming the first pieces of the crystalline structure.”
Understanding this early “pre-assembly” phase matters well beyond curiosity about spiders. Despite decades of effort, scientists have struggled to recreate natural spider silk’s strength in the lab.
“Artificial silks have always exhibited inferior mechanical properties because we’ve focused on the ingredients, the proteins, not the instructions for the process,” Holland explained. “Until now, we didn’t know what those early, intermediate interactions were.”
By identifying the specific molecular interactions that kick-start silk assembly, the study offers a roadmap for improving synthetic fibers.
“If we engineer those same interactions into synthetic proteins — or tune the spinning conditions to promote them — we may finally be able to produce fibers that rival natural spider silk,” Holland said.
The implications stretch across industries, from medicine to defense.
“With that knowledge, synthetic silks could eventually be engineered for use in medicine, protective gear, or biodegradable composites,” said Holland, whose work was funded by the in the U.S. Department of Defense. “DOD is always looking for strong, tough and lightweight materials for air and space force applications,” he said.
One of the most surprising outcomes of the research, Holland said, was how sophisticated the chemistry turned out to be.
“What surprised us was that silk — something we usually think of as a beautifully simple natural fiber — actually relies on a very sophisticated molecular trick,” he said. “The same kinds of interactions we discovered are used in neurotransmitter receptors and hormone signaling.”
Those parallels extend into human health. The way silk proteins carefully assemble into fibers mirrors processes that go wrong in neurodegenerative diseases.
“The way silk proteins undergo phase separation and then form beta-sheet rich structures mirrors mechanisms we see in neurodegenerative diseases, like Alzheimer’s plaques,” Holland said. “Studying silk gives us a clean, evolutionarily optimized system to understand how phase separation and beta-sheet formation can be controlled.”
Holland emphasizes the work is far from finished. Real spider silk is made from multiple proteins interacting in a crowded, dynamic environment, something scientists are only beginning to understand.
As with the 2018 discovery, Holland credits students and collaborators for making the research possible, noting that unraveling nature’s designs requires both patience and teamwork.
By revealing how spiders carefully control silk formation from start to finish, 鶹ýӳ researchers continue to show that some of the most advanced manufacturing lessons are already being practiced — quietly — in the natural world.
Collaborators on the work include Ph.D. student Hannah Johnson, postdoctoral researcher Kevin Chalek, Professor Chris Lorenz of King’s College, who conducted computational modeling and simulations, and Professor Galia Debelouchina of UC San Diego.



